Exergia

Anonymous industrial case

Steam Network Reconfiguration

A legacy steam network served mixed loads. Reconfiguration reduced losses and prepared the site for heat pump integration.

Signal
Gas savings: 9%
Signal
Condensate recovery: +28%
Signal
Payback: 2.1 years

Context

The steam system had expanded with production over decades. Several low-temperature users were connected to steam because no alternative loop existed.

Engineering analysis

The study classified users, quantified distribution losses and built a phased plan for pressure reduction, condensate recovery and hot water conversion.

Outcome

The site achieved immediate gas savings and created a lower-temperature platform for future waste heat valorization.

Engineering FAQs

Why not replace the boiler immediately?

The network had avoidable losses and mismatched users. Redesigning the network first reduced the size of future low-carbon assets.